ALPHACAM 2018 R2

New Nesting Engine

Tests on the new nesting engine unveiled in ALPHACAM 2018 R2 show a 17 per cent improvement in material yield.

Toolpath optimisation and part handling, the nesting engine also provides faster calculation times, along with improved feedback and graphics.

---

Parametric Rules

Parametric Rules have now been migrated to C# and have an enhanced GUI and functionality, allowing for greater control, improved UX and simpler, more streamlined, logic statements, which he says has improved productivity and reliability.

---

Face Milling Cycle

The Face Milling Cycle has been enhanced, and is now part of ALPHACAM’s Core Functionality, creating intelligent toolpaths, allowing user to face (surface) mill irregular and multiple geometries. This improves productivity, as the user doesn’t need to create several operations to achieve the same result.

---

Intersecting Geometry Function

Productivity has also been improved through the new Order by Intersecting Geometry function which saves significant time when ordering the sequence of a complex job. It works by letting the user select a previously created geometry to define the order of geometries or toolpaths, based on those which intersect the selected geometry first.

---

Parametric Sketcher

The Parametric Sketcher is now considerably more powerful, thanks to an updated UI, meaning the window can be resized. This provides greater visibility over the Parameters and Actions list, which will be essential for managing complex projects. There are also improvements to the Sketcher’s geometry creation tools, for creating fillets and chamfers as part of the Geometry creation tool set. This improves productivity as it does away with the need to calculate those points.

---

Dimensioning System Enhancements

Enhancements to ALPHACAM’s dimensioning system provide greater clarity when printing and presenting information. User-defined suffixes for both the primary and alternate units – as well as a scale factor – mean that two separate values can now be displayed.

---

CAD Models Import

Importing CAD models has been updated through the support of SolidWorks configurations. ALPHACAM now has a new interface for users to select which configuration of an assembly to import, without the need to ascertain that the last version saved in SolidWorks matches the one they want.

 

ALPHACAM 2018 R1

Automation Manager | Sub-Components

There is now the ability in Automation Manager to have a connection between ‘parent-child’ parts, as job files can now be added to another job file as a sub-component. This enhances the management of parts that should be manufactured in groups.

The sub-components have similar properties to the main components, such as layer mapping, along with material and nesting properties. The sub-components will be loaded automatically with the main ‘parent’ component.

---

Automation Manager | Drawing And Fittings

Drawings and fittings can now be added to specified datum points. When processing a job the fittings will automatically be inserted at a pre-defined position, and can also be used in parametric drawings. ALPHACAM also contains a small sample library of fitting types.

This new item of functionality allows parametric or constrained parts that require inserted fittings to be easily created.

---

Automation Manager | Machine Tables Collisions Avoidance

And there is a new option in Automation Manager to avoid machine table collisions, with the ability to check Z levels on toolpaths. The new Tolerance Collision Check can be selected from the Machine Table Collision Method drop-down list, and a Z-level tolerance and material Z0 specified...for example, at the top or bottom of the part. Users will be warned if any toolpaths cutting deeper than the material thickness plus the tolerance are detected.

---

Automation Manager | Preview Without Processing

Another enhancement to the Automation Manager in ALPHACAM 2018 R1 is being able to preview job files and sub-components without having to process the job, speeding up productivity. And users can also access 13 additional nesting extension options.

---

Nesting

Nesting itself has an important new feature allowing the nesting engine to automatically use the best available user-selected sheets. Previously, the sheets would be used in the order picked, and therefore, the nest wasn’t always optimised for best sheet usage. Now, users can select multiple sheets, and the nesting function automatically picks the best combination, which can significantly reduce material usage.

---

TimeStudy Function

Following customer requests, the TimeStudy function has now been reinstated as a 64-bit Addin, giving users their total machining time in a few seconds without any special settings or configuring reports. TimeStudy is a quick and easy way to report machining time, taking into account the units, Machine Tool Rapid Rate, Tool Change Time, Part Load/Unload Time and efficiency rate. It also displays the time specified to each operation, as well as the total machining time.

---

New Minimum 3D Bounding Rectangle

A new Geometry option creates the minimum 3D bounding rectangle to enclose solids and surfaces. The box can be aligned using feature extraction settings, and also defined by material. And additional stock can be specified in any of the bounding box faces. The new function means users can easily define the minimum amount of material needed to machine a solid or surface, and define the work volume required.

---

Cylindrical Parallel Strategy Improvements

The Cylindrical Parallel strategy for 3D machining has been improved to give easier control over the start/end Angles and CW/CCW direction. The start angle can be less or greater than the end angle, and the CW checkbox now dynamically updates the on-screen cutting area, providing graphical feedback on the area to be cut, and the tool’s starting position.

This simplifies toolpath creation by letting the user specify any combination of angles, and gives an appropriate graphical feedback on the machining area.

---

Lathes | Machine Dialogs Update

Turning dialogs now use the new machining dialogs style. Following the improvement in the milling C-Axis machining dialogs, the turning dialogs have all been updated and modernised, containing images and tooltips, which improve ease of use.

---

Lathes | New C/L Drilling And Tapping Cycles

The commands have been combined and a new cycle added, for pecking, boring and chamfering. This brings the centre line drilling functionality close to matching the C-Y Axis drilling functions, and means all drilling options are available, which, before, could only be used in C-Axis and C/L drilling.

---

Stone | Guard Visualisation Support

Guard visualisation has an increased support when creating the disk cutting toolpaths, improving the Geometry Disk Cutting and the Surface Disk Cutting cycles. The Guard can also be visualised when selecting elements in layer mapping, and changing tools during an operation, along with selecting toolpath elements from the layers tab.    

This helps users to graphically see the disk guard when creating toolpaths, and how the guard will be orientated during cutting.

---

Stone | Extra Profile Walls Passes

There is a new option for including extra passes at profile walls, when roughing in the Cut with Disk operation. These extra passes can be set irrespective of the specified width of cut, and ensures excessive stock is removed from the profile walls for finishing.

Users no longer have to create an extra operation or define a small width of cut to remove unwanted stock at the walls.

 

 

ALPHACAM 2017 R2

Automation Manager

Automation Manager includes enhancements to simplify the workflow, including Multi-drill control, new Styles functionality, and further support for additional CAD file formats.

The introduction of Automation Manager Plus across all levels of ALPHACAM allows advanced automation to support the processing of Constrained Drawings and Parametric Sketches, and Part Grain Direction through sheet Grain Direction and Alignment Vector options. It also includes the Cabinet Door Manufacture (CDM) module.

---

Robot Simulation

ALPHACAM 2017 R2 also sees the first release of its integration with robot simulation software, meaning that output toolpaths generated within ALPHACAM can be passed directly to RoboDK’s Offline Programming (OLP) to simulate robot kinematics, along with a range of applications and activities such as robot milling. RoboDK then outputs the OLP to the robot controller.

---

Microsoft Analytics

As part of the Hexagon Customer Experience Improvement Program, ALPHACAM integrates Microsoft Analytics to gather software usage statistics.

---

Reverse Cut Option

A new Reverse Cut Direction option has been added to Rough/Finish and Stone Cut Shape, creating toolpaths in the opposite direction to the tool direction on the geometry. This is particularly useful when creating multiple passes around a shape which need to go in alternate directions, such as polishing and sanding profiled edges.

---

Tabbed Style Dialogs

Tabbed style dialogs have been introduced, and all strategies have Extents visualisation of the area to be cut with dynamic cut directions and start positions.

---

Stone | Surfaces & Solids Cutting

For Stone, cutting surfaces and solids with a disk has been made easier, as the user no longer has to create the work plane before starting. The work plane can be created dynamically with on-screen feedback.

---

Stone | Automatic Detection Of Unsawn Areas

The Stone module now includes support for automatic detection of unsawn areas of the selected parts, and the option to add a Water Jet Cut Path operation, with two new tabs added to the sawing Dialog for the Water Jet Cut Parameters and its Lead In/Out settings.

This is an essential addition to support the many combination Saw and Jet machines in the market.

---

Sawing

Sawing has been enhanced by controlling how the foul avoidance is applied. It can be applied to None or All of the selected machining geometries. Alternatively, a separate selection can be made for the avoidance geometries. Foul avoidance geometries appear in a new branch of the Operation tree, where geometries can be added or removed, and the selection remade.

---

Nesting

In ALPHACAM’s powerful nesting function, offcuts generated from nested sheets are now written to the new Sheet Database. Sheets may have been created from the database or just-as-drawn in the active drawing. The offcut will be created under the correct sheet, matching the material and thickness, which can be viewed as Attributes on the sheet.

---

User Experience

2017 R2 continues ALPHACAM’s theme of improving user experience, by updating many Dialog boxes, including Profiling, 3D Machining, Lathe Turning Cycles and Stone, providing a more intuitive and consistent approach across the modules, to include new Images, Tooltips and Help Links.

Lathe Turning Cycles benefits from these new style dialogs, for Facing, Diameter Roughing, Face Roughing, Contour Roughing and Twin Turret Balance Roughing – again, to include new Images, Tooltips and Help Links.

---

4K Monitors Support

Support for 4K monitors has been improved with the addition of Scaling Options, to make the icons larger for higher 4K dpi settings – accessed from the Appearance section in the Ribbon Bar Configuration.

---

Input CAD Extensions

The Input CAD Extensions add-in now supports all imported file types. The dialog will only be displayed if the CAD file imported something that can be processed – for example, at least one instance of geometry, text or spline. Otherwise the dialog won’t be shown.

---

CAD Format & Geometry

There is also a new tool which is useful for tidying up imported geometry from CAD formats such as DXF and DWG, where the designer may have created several overlaying entities which are used in design, but are not required for manufacturing via CNC. This is the Common Line Removal option which has been added to the dialog, enabling it to run automatically on CAD import. It will be particularly valuable when batch processing CAD data through Automation Manager.

 

 

ALPHACAM 2017 R1

Work Planes | User Interface

The Work Planes Project Manager Page includes a new command button in the local toolbar called “Work Plane Properties”.

This displays a window with a grid containing details of the work planes in the active drawing, including the name and offset number.

The names and offset numbers can be edited in this grid.

Project Manager | User Interface

It is now possible to rename the move clamp/fixture operation in the Quick Edit window. The new name will be displayed in the tree in the Operations Project Manager page and NC output.

Drawing Notes | User Interface

New Option – Open with Drawing if note exists. When enabled, this Add-ins Dialog will only be displayed if the opened drawing file already contains some Notes.

Area Estimate | Nested Sheet | User Interface

Area Estimate of Nested sheets now takes drill Holes into account when calculating the percentage scrap area.

Cylindrical Parallel | Width of Cut | Machining

The option to set the width of cut as a distance has been added.

Clicking the pick button in the Cylindrical Parallel dialog displays the Calculate Width of Cut dialog, enabling you to enter a value or pick a point in the active drawing. The width of cut is entered as a distance.

When this dialog is closed, the width of cut is calculated in degrees and entered into the Degrees field.

Cylindrical Parallel | Dynamic Preview | Machining

When editing settings in the Machining Data tab of the Cylindrical Parallel dialog, the Drawing Area will update with a preview of the tool and holder, if applicable.

The machining area is indicated by a transparent shaded area around the part that is automatically updated when settings are changed in the dialog. This allows you to visualise the effect that a change has on the operation.

Machining Dialogs | Machining

As part of the next phase in the development of machining dialogs, the new 3D Machining command has been developed.

The command displays a launch dialog from which the strategy can be selected and miscellaneous settings applied.

Dialogs for each strategy have been enhanced to include tabs, images, tooltips and help file links.

The following strategies are available in the 3D Machining command:

• Along Intersection.
• Constant Cusp.
• Cylindrical Parallel.
• Cylindrical Profiling.
• Drive Curves.
• Z Contour Roughing.

Sawing | Improved Foul Avoidance | Machining

When using a saw to cut parts, the risk of fouling other parts is increased due to the size of the blade.

Sawing operations will now check for fouling against all geometries selected for the same operation. Toolpaths will be trimmed, if necessary.

Sawing | Saw Cut New Command | Machining

New Options for extending saw paths by Distance, to Boundary or Pick Point, with Reversing options.

This can be very useful in Stone where the saw cuts can be extended to be just outside the sheet in order to prevent plunging of the saw.

Drill/Tap Holes Auto Z | Machining

Additional depth control settings have been added to the Levels and Cycle Data tab of the Drill/Tap Holes (Auto Z) dialog. These allow for the tip angle of the tool and the cone angle of the hole, therefore reducing the risk of the tool colliding with the solid.

The settings are available with the Drilling Pecking and Boring cycles.

Width of Cut as % of Diameter | Machining

A new option has been added to the Width of Cut as % of Diameter section called Residual Contour Pocket.

This allows you to have different settings for the main and secondary pocketing tools width of cut when the Take account of Previous Machining option is checked in the Pocketing dialogs.

Input CAD | Solid Model Assemblies | Machining

The Input Cad Dialog now has a new "Assemblies" tab containing options to save and align every Solid Body to individual part files with configurable Save Location and Naming Conventions.

Input CAD | Importer Scale Option | Machining

Due to the importer working in some arbitrary units, a scale was added on import option for mm/Inch when reading in postscript, AI and PDF files.

SOLIDWORKS | Machining

In previous releases of ALPHACAM, it was necessary to use the CADLinks add-in to export assemblies from SOLIDWORKS. This add-in created an XML file and a Parasolid transmit file which ALPHACAM would look for when importing the SOLIDWORKS assembly file (.SLDASM).

In 2017 R1, ALPHACAM can load SOLIDWORKS assemblies directly without the need to use the CADLinks add-in. It is critical that all of the files (sub-assemblies and part files) referenced by the assembly are accessible (usually, they need to be in the same folder as the .SLDASM file).

Solid Edge | Machining

Native Solid Edge Assembly support is not possible at this time but we have improved the way that the CADLinks add-in for Solid Edge interacts with ALPHACAM.

If you have both Solid Edge and ALPHACAM installed on the same PC, you can install the CADLinks add-in for Solid Edge and then use the CADLinks button to export assemblies directly into ALPHACAM.

Cut Shape | Stone

A new option has been added to the General tab called Auto Break-out cut (Open paths only). A configurable partial cut, in the reverse direction, can be created at the end of an open profile.

This avoids exiting the material with a full width of cut, which could cause damage to brittle materials.

Cut Holes Auto Z | Stone

Dialogs for the Cut Holes and Cut Holes Auto Z commands have been updated to the tabbed style.

New options have also been added. It is now possible to eject a slug of material from a tool

The feedrate of the tool can now be reduced by a specified amount when it approaches the bottom of the hole.

New parameters have been added for break through and slug eject. New attributes have been added to assist with post processor creation:

Cut with Disk | Stone

Dialogs for the Cut with Disk command have been updated to the tabbed style.

Geometry to machine and the profile along which machining will occur are now selected from the dialog using pick buttons. It is now possible to select a profile from either the Drawing Area or a separate drawing file. Commonly used side profiles can be drawn and stored in a library folder, saving time.

Loaded profiles are placed onto a work plane automatically. The position of the work plane and profile can be defined. The direction of the geometry and / or profile can be reversed and the tool side can be changed as part of the operation.

The dynamic preview is available for this command. When editing settings in the General and Levels and Cuts tabs of the dialog, the Drawing Area will update with a preview of the side profile, displayed as a rendered surface around the geometry. The tool and holder will be displayed, if applicable.

Rough or Finish | Router

A new option has been added to the General tab called Auto Break-out cut (Open paths only). A configurable partial cut, in the reverse direction, can be created at the end of an open profile.

This avoids exiting the material with a full width of cut, which could cause damage to grained timber components due to the grain and cut directions.

5 Axis Toolpaths Transfer | Simulator

The transfer of 5-axis toolpaths between ALPHACAM and the external Simulator has been optimised. Complex operations that contain toolpaths comprising thousands of individual elements will be faster.

Machine Configuration | Simulator

Simulation was restricted to having to have one Head rotation about Z. We now support XY on Head or Table in all simulations.

Feature Extraction | Automation Manager

A new checkbox called Extract Solid Body Outline has been added to the Feature Extraction Contour Settings section of the Layer Mapping Setup tab.

This enables you to extract the solid body outline of the part.

"From Job" Option | Automation Manager

For non-nested job files, the option “From Job” is now available in the Machining Order drop-down menu in the Processing tab.

Layer Mapping Setups Tree | Automation Manager

It is now possible to copy and paste styles in the layer mapping setups tree by right-clicking and selecting Copy or Paste on the menu.

Settings are retained when copying, enhancing efficiency by removing the need to re-apply settings each time a style is applied to a layer. It is also possible to copy and paste a complete setup, if required.

Sheet Database | Automation Manager

ALPHACAM 2017 R1 includes an internal update to the database engine, meaning that the Sheet Database and Automation Manager databases will no longer be compatible with their previous versions.

Sheet Database and Automation Manager will be upgraded automatically after running them for the first time in ALPHACAM 2017 R1. An information message will be displayed informing you of the upgrade.

Previous versions of Sheet Database and Automation Manager will work normally, however, after upgrading any changes made in the old version will not be reflected in new versions and vice-versa.

Parametric Sketcher | Geometry

The Create Panel command dialog has a new checkbox called "Create as a Work Volume" that enables you to create a panel as a work volume in the Drawing Area.

This is useful with many post processors that require the work volume dimensions for the NC controller.

Program Stops | Simulation

If program stops are included in the operation, they will now be recognised by the internal simulation and external simulator.

For the external simulator, program stops will be recognised in the same way if "Stop at Program Stop" is checked in the Stop Options drop-down menu on the main toolbar.

Clamp Moves Speed Control | Simulation

For Shaded Simulation (not Solid), by default, the speed of clamp moves is controlled by the rapid speed read from the Post ($900). The new Feed Rate option added to the Define Clamp dialog box can be used to override this behaviour.

 

 

ALPHACAM 2016 R2

A number of new and enhanced items in the latest release of ALPHACAM software provide improvements with automation, machining and feature extraction. ALPHACAM 2016 R2 also contains a range of general improvements, along with new user interface commands for faster and simpler ways of working.

ALPHACAM Clipboard

ALPHACAM Clipboard enables entities to be cut, copied and pasted in the Drawing Area between different versions of the software open on the same PC. An additional option has been added for pre-drilled holes as the entry type on waveform roughing operations.

Work Planes

A new method has been added for extracting contours in work planes – by selecting faces to create the work plane for the extraction direction. “This improved feature extraction on user-selected multiple angled faces, is a real time-saver,” says EMEA Sales Manager Michael Pettit. “Feature Extraction has also been enhanced using an updated algorithm for finding contours.”

Machining Dialogs

Tool Angle Direction Entry

Project Manager

Surface Machining Pattern

5 axis Progress Bar

Automation Manager

Geometry

Among many changes to how ALPHACAM 2016 R2 handles geometry, new ribbon bar command buttons have been added to the Parametric Sketcher dialog, enabling users to associate an image with Parametric Sketches (.aeps) and Variables (.aepsvars). The associated images will be displayed in the Project Manager’s Insert page. Another benefit is that the dialog displayed when using the Run Parametric Sketch command is resizeable, and a toggle button switches between the associated image and preview.

Enhancements have been made to the Cut Spline/Polyline command for the machining of  sharp internal and external corners. A new option within the Panelling command function now automatically closes geometries in each panel by creating geometry elements along the panel edges.
 
Processing time is reduced when creating a simplified version of a detailed model where roughing paths do not require a high level of detail. Using the 3D / STL Utilities / Simplify command, the number of facets in a model can be reduced as a percentage of facets in the original. “This simplified STL model either replaces the original, or is created in addition to it.”

 

 

ALPHACAM 2016 R1

A number of new and enhanced items in the latest release of ALPHACAM software focus on automation, reducing users’ CAD/CAM time.

Automation Manager

The new Automation Manager means 2D and 3D Cad files, along with solid models from third party software, can now be batch processed, from file preparation right through to applying  toolpaths, with NC code being generated automatically. In addition, the files create a full report structure, along with labels and bar coding.

“In a standard CAD/CAM system each file would have to be processed individually by inserting the file, extracting the features, applying tool directions and toolpaths, saving the file and NC code, then generating the required reports. But ALPHACAM takes a group, or batch, of files and automates the complete processing of the parts.
 
“Overall, this will save the end user days and weeks, potentially even months of programming time in a year.”

Parametric Sketcher

Parametric Sketcher provides a simple way of parametrically generating geometries for files that are used regularly, without the need for complicated constraints or routines. “Common CAD geometry is created automatically, regenerating the file with any required variables, meaning there is no need to redraw similar components or families of parts. They are built using standard geometry commands and parts with the same form but different sizes are created by simply modifying the values of one or more variables.”

File Inserter

2D Transform

Enhanced Sawing Options

Movement Automation

Roll-Split Nesting function

Simulation Enhancements

GUI Development & Other enhancements

ALPHACAM continues to develop its GUI with 2016 R1. “There’ve been significant changes to the interface in recent releases, and we always make it as easy and as modern as possible. Users now have the option to use a tab format or wizard when using the machining dialog.”
   
As well the major updates, there are a number of minor enhancements, including further improvements to ALPHACAM’s advanced 5-axis toolpath creation; one of which is to Machining Styles, which now remembers the selection criteria without showing the dialog box. Also, layer assignment has been added to the drive surface.

“ALPHACAM 2016 R1 has been geared to assist users in their everyday bread and butter task of generating quick, accurate, NC code, by automating their processes to save considerable amounts of time.”

 

 

ALPHACAM 2015 R2

ALPHACAM 2015 R2 is 64-bit compatible, meaning its programs can utilise all the available memory. “With 32-bit computers only able to work with 2GB, irrespective of how much memory is onboard, some large files are extremely difficult to work with,” says ALPHACAM Technical Manager Paul Green. “We gave a high priority to this development, as it means end users can now process large files without any issues arising.”

Amongst the full array of new and enhanced functionality in ALPHACAM 2015 R2:

New GUI Customisable Radial Menu

The GUI includes a new fully customisable radial menu. “It means users can set up as few or as many commands as they need.”

Advanced 5-Axis Machining Enhancements

For Advanced 5-Axis Machining, while the previous release of ALPHACAM introduced surface machining, considerable enhancements in 2015 R2 give many more advanced options, including wire frame machining for effective trimming, and multi-axis roughing which allows roughing to the actual contour, removing any unnecessary fresh-air machining. Side Wall Axial Relief Feed (SWARF) machining reduces 5-axis cycle times and gives a better surface finish through effective side-of-tool machining. The strategy is to finish the part in one cut, through constant cutting conditions giving increased material removal and a constant low cutting force, along with simultaneous 5-axis vector orientation providing full access to machining areas.

Enhanced Feature Extraction

Part Management

Improved Visual Render

Rough Finish Cycle

Nesting

Solidworks Support

Part Modeler

Subtle changes to Part Modeler give higher quality image previews, along with commands for part manipulation including rotation around a specific point or axes, and zoom to a cursor.

 

 

ALPHACAM 2015 R1

The inclusion of a host of new and enhanced functionality in ALPHACAM 2015 R1 from Hexagon ensures manufacturers can compete in a global economy.

The latest release is the largest ever delivered by the ALPHACAM development team and a release they are very proud of. The focus has been on helping manufacturers drive down costs, by speeding up their design and production processes, improving efficiency, productivity and profitability.

New advanced 5-axis machining module

A new advanced 5-axis machining module is introduced in ALPHACAM 2015 R1, which includes a comprehensive set of strategies with advanced tool axis control and intelligent collision avoidance, to quickly and accurately machine surface and solid models.

The incorporation of the Moduleworks technology shows ALPHACAM's commitment to the complex Advanced 5 axis market. The new toolpaths can also be analysed against the machine tool constraints using ALPHACAM’s 5-axis independent toolpath optimiser.

New ribbon bar interface

He says, a new ribbon bar interface brings ALPHACAM 2015 R1 right up to date as far as interface technology exists, the new interface enables users to quickly find the commands they need, as they are arranged in logical groups, assembled together under tabs.

Each tab relates to a type of activity, such as creating geometry, or machining. Clear icons and text labels ensure that commands are easily recognisable and accessible.

Quick Access Toolbar

aggregate tool holders

Project Manager updates

Multi drill heads graphical support

View comparison

Google Sketchup import

 

 

ALPHACAM 2014 R2 - Key Features

Feature Extraction

New intuitive graphical user interface for Automatic Feature Extraction. The use of tabs, descriptive images for each and every command and explanatory tool-tips greatly improve navigation through and use of the commands.

Enhancements to Feature include improve partial hole extraction, new developed diameter extraction for lathe and support for the F4 ‘Close & Finish’ key when 2D and 3D edge extracting.

5-Axis Toolpath Optimiser

The new 5-Axis Optimiser improves 4 & 5-Axis simultaneous toolpaths. Calculating the shortest rotary axis moves eliminates rollover wherever possible resulting in improved simulation, toolpath accuracy and part surface finish. Retraction from the part when rotary axis limits are reached is now automatic.  Another benefit of this command is the simplification of 5-Axis Post Processor creation.

Clamps and Fixtures

Nesting

User Interface

 

ALPHACAM 2014 R1

 

Solid Lathe Tools and Turrets

Turning Enhancements

Multi - Processing of 3D Machining Operations

Improved Tool Selection Dialog

APM Improvements

BTL Translator

 

ALPHACAM Latest Release - 2013 R2

This page contains a general overview of the new features within ALPHACAM 2013 R2. Please see the ALPHACAM 2013 R2 Release Notes for additional, important information, including an extensive listing of all new product features, enhancements, changes, fixes as well as post processor and API enhancements.

Windows 8 Support

New Solid Simulator

New NC Output Manager Add-In

• Output via single or multiple preset configurations
• File location
• File type
• Post processor
• Output of specific operation setups to separate NC files

API Expansion

• AutoQueries
• AutoStyles
• NC Output Manager
• Raster to Vector
• Reports
• Split Nest

BTL Translator - Additional Process Report

• Birds Mouth
• Ridge or Valley Cut
• Lap Joint
• Free Contour

Cabinet Door Panelling (CDM) Enhancements

• New Handle Drilling functionality
• Nesting Zones support
• Performance improvements with large databases

Part Modeler Enhancements

All Part Modeler CAD Loaders are now included in the Part Modeler license.

• NX, ACIS, Inventor, CATIA V5, Creo Parametric

• Move pockets and bosses around the model. They can either be moved from the original CAD datum position or relative to a user defined position using the Translation and Rotation options.
• Modify areas of features, for example, pocket walls and boss heights, on an imported 3rd party model. Individual faces can be moved using Translation and Rotation in X, Y or Z or a combination of these.
• These enhancements will greatly improve preparation for manufacture when working with 3rd party models.

• Copy (New) - Copies the entities and keeps the original entities. Note: All associated features such as thread data and surface finish will be copied. If the original entities are edited, the copied (mirrored) entities will not be updated.
• Move (New) - Moves the entities about a defined mirror plane.
• Reference - Copies the entities and keeps the original entities. Note: If the original entities are edited, the copied (mirrored) entities will be updated. Any associated features such as thread data will not be transferred

• When a profile to be extruded or swept includes gaps and/or overlaps it can be analysed to identify them.
• The Analyse Profile dialog has been enhanced to improve the feedback and make it easier to identify the issues.

General Enhancements

• Cylindrical Profiling machining method has been migrated down from the Ultimate level modules into the Advanced level modules
• New Program Stop command
• New Find Operation Text command
• Automatic Support Tag improvements
• Oscillation improvements
• Reports improvements
• Waves add-in - new option to automatically link/blend XY wave lines
• Split Nest add-in - Save Sheets to Drawings command now supports sheets created by the Paneling command
• Many API enhancements
• Much more...

New Reporting Application

The new ALPHACAM Reports functionality allows for design and creation of robust documentation such as nested job reports, setup sheets, tool listings, and part labels. Reports can be designed by the user for the user, including company logo, barcode labels, etc.

Being able to create user configurable reports and labels improves both part and program traceability.

Tool Path Oscillation

Automatic Support Tags

Support tags can be added automatically to any contour tool path (including 5-axis), allowing the part to stay attached to the material being machined.

This overcomes the issue of small parts moving during the nesting process, reducing material wastage and improving part quality.

Applied tags can be edited easily and included as part of a machining style.

Nesting Zones

Small parts can now be identified and nested into specific areas of a sheet. This means that small parts can be restricted to the area of maximum hold down (e.g., the center of a vacuum clamped sheet) and therefore have the least chance of moving during machining.

This contributes to cutting material wastage and improving the quality of the part.

Drilling Enhancements

• A new Chamfering cycle has been added. This new cycle supports drill type and flat type tools defined with taper angles automatically calculates the required machining depth from a given chamfer depth.
  
  All selected holes, including Auto Z support, will be analyzed to ensure the tool can enter the hole where there is a flat on the bottom of the tool, and that the tool diameter is sufficient to complete the full depth of chamfer.
   
• Many new options have been added to the existing Drilling, Pecking, Tapping and Boring cycles.
   
• The All cycles can now be output as Local Linear as well as the existing Global Linear.
  
  This output produces 3+2 type NC code with work plane support, versus full 5-axis code with tool vectors that is produced by Global Linear. This provides better support for indexing type machines and machines that utilize plane rotation functionality.

 

New Waveform 3D Roughing Machining Strategy

This new roughing strategy is a high speed machining technique that maintains a constant tool cutting load by ensuring the tool engagement into the material is consistent. The tool path moves in a smooth path to avoid sharp changes in direction which maintains the machine tool’s velocity and can dramatically decrease the machining cycle time.

This strategy is superior to the traditional Roughing cycle where machinable geometry features are offset (inward or outward) by a stepover. TRADITIONAL tool paths have to run slower feeds and speeds due to the variable width of cut conditions encountered in corners. Tool load spikes as chip thickness increases in areas where the tool finds more material than it did while cutting in a straight line.

New Feature Extraction Options

• New “Open Air Pocket” Feature Extraction method
• When using this new Feature Extraction method, the contour finder will attempt to return pocketed areas and outline geometries rather than purely closed contours. In addition, for open areas which extend across the entire part, the ends of those closed geometries are automatically set as open elements, allowing them to be machined correctly.
• This is quite beneficial for parts such as a simple cabinet side, as shown in the image to the right.
• Improved part alignment control
• The default X and Y datum (reference) point can now be configured for automatic solid part alignment. The default Z-level zero point can now also be set to the middle of the part. In addition, the Align Part command now supports selection of multiple solids.
• New options to automatically run a Geometry Query after feature extraction.

New Automatic Rapid Manager

This new feature utilizes a new Global Safe Rapid Level property in conjunction with the Machine Configuration settings to help safely manage the rapid positioning moves between work planes and other multiple axis operations.

In addition, rapid positioning moves have been improved on all multiple axis operations so that the tool stays normal to the start/end points during approach and retract.
These enhancements can dramatically improve the simulation results on multiple axis parts.

Additional Operation Associativity and Editability Improvements

• 3D Project and/or Slow Down For Corners can now be easily applied and/or edited directly from the operation’s menu in the Project Manager.
  
  In addition, these settings are now associated and maintained within the operation. So when an operation is edited/updated, these settings are automatically reapplied.
   
• Special Edits Manager - If special edits, such as Tool Axis Conversion, 3D Project, or Slow Down For Corners, have been applied to an operation, this new command becomes available and can be used to set the sequence in which these edits should be (re)applied when the operation is edited or updated. The order that these edits are applied can greatly impact the resulting tool path.
   
• Improved feedback and support for manually edited tool paths - When manually editing a tool path (e.g., via most commands within Machine ►Edit Machining) the user is now informed if the intended edit will prevent future editing or updating of the operation.
  
  In addition, there is now a new Discard Tool Path Edits command that removes any previously applied manual edits (e.g., Support Tags) and returns the operation to an editable state.

3D Polyline Boundaries

Closed 3D polylines can now be used as boundaries for 3D machining operations without having to first convert them to 2D geometries, saving several steps and valuable time.

New Add-Ins

• Blum Exchange Format (BXF) Translator - This new add-in provides the ability to read BXF files exported from Blum's Dynaplan software and convert them to ALPHACAM drawings.
  
  There is also an option to automatically send the converted files (ALPHACAM drawings) to the CAD to CAM Style-Layer Processing parts list ready for processing.
   
• AutoQueries - This new add-in provides the ability to apply multiple Geometry Queries at one time.
   
• Geometry Z Levels from Parallel Planes - This new add-in provides the ability to convert identical (duplicate) geometries residing on parallel work planes to a single geometry with top/bottom Z levels applied (for Auto Z machining), removing them from their work planes.
  
  This command is particularly useful for imported CAD (e.g., DXF) file geometries which contain a “thickness”, having one geometry that represents the “top” and another that represents the “bottom”.
   
• Input CAD Extensions - This new add-in provides the following additional (special) geometry manipulation options when importing DXF/DWG files…
  • Create Geometry Z Levels from Parallel Planes
  • Convert Splines to Lines/Arcs
  • Run Geometry Query or AutoQuery

Part Modeler Enhancements

• New optional CAD loader that allows Autodesk Inventor parts and assemblies to be loaded into Part Modeler.
   
• The Creo Parametric loader has been updated to support Creo Parametric version 2.0 models.
   
• The new 3D Construction menu ► Operation ► Remove Face command allows you to remove features from a 3rd party solid model (a model with no history of features in the tree browser).
   
• Enhanced Surface Finish Attributes dialog.
  • The Surface Attribute Viewer has been integrated into the dialog; move between tabs for visual feedback of face settings
  • New Formed Size setting (Surface Finish drop-down list) denotes the face is already to size and requires no machining (i.e. a cast/forged finish or previously machined face – no stock to remove)
  • Use the Machined Faces Viewer to see which faces are ‘to size’ and which require machining
  • Surface Attribute colors are only displayed when dialog is active to ensure surface finish colors do not overwrite user defined colors
     
• Rendered image on tapped holes
   
• Enhanced editing procedures editing a procedure by double-clicking the feature on the model

General Enhancements

• Many CLS licensing enhancements, including multiple Servercode support
• Default Coolant value can now be set within tool definition
• Auto 3D leads for Machine Surface with Tool Side
• Auto 3D leads for Cut Between 2 Geometries
• Can now 3D project geometries, polylines or splines to STL parts
• Multiple tool notes can now be applied to Operations and saved within Machining Styles
• New Feedrate Modifier (%) for lead-in/out moves
• Take Account Previous Machining now supports existing saw paths
• New Tool Offset from Center Line option in Cylindrical Parallel machining strategy
• Many API enhancements

 

Aspire for ALPHACAM

• A very exciting new partnership brings a special version of Vectric's award winning Aspire software for artistic 3D design which has a direct link with ALPHACAM.
   
• Combining the Aspire designing tools with the ALPHACAM machining features makes for a very powerful combination.

Continued Improvements to Tool Path Associativity and Operation Editing/Updating

• All machining operation types are now fully editable.  This includes all machining Add-Ins (e.g., Face Milling, Thread Milling, Boring Along 2D Line, etc.) which also now support operation editing functions, Machining Styles, etc.
   
• New operation commands provide the ability to regain associativity if lost.  This is particularly useful for Partial Machining operations and Turning cycles.
   
• Tool Axis Conversion can now be applied to an operation directly from within the Project Manager.  In addition, these settings are now stored (associated) with the operation and can be easily edited or updated as needed.
   
• New API components provide the ability for tool path operations generated by user add-ins (e.g., VBA macros) to support associativity, editing and updating.  Including Machining Styles, adding geometry, copying operations, boundaries, etc.

New Constant Cusp 3D Machining Strategy

• New Constant Cusp 3D machining strategy gives a consistent surface finish over the entire part. 
   
• The use of Guide Curves support provides precise directional control of the machining direction to maximize surface finish and control over the number of offset passes helps target specific areas of the part

Solid Viewing Support for All Modules/Levels

• Solid bodies contained within ALPHACAM drawings are now visible and maintained in all ALPHACAM product levels, including Alphacad and the new ALPHACAM Shop Floor Editor (formerly Alphaview+). This prevents loss of data when working between multiple levels of ALPHACAM as well as enhanced realism when checking parts on the shop floor.

Refreshed ALPHACAM APM User Interface

• The ALPHACAM Automated Parametric Manufacturing (APM) user interface has been updated to coincide with ALPHACAM’s core look and feel.  This includes updated toolbars and graphics, as well as support for visual themes and large icons.

Part Modeler Enhancements

• New optional CAD loader that allows Creo Parametric models to be loaded into Part Modeler
• Improved working with Surface Finish Attributes
• New Helical Groove feature
• New Emboss/Engrave feature
• Threads on models can now be rendered
• Improved editing procedures

General Enhancements

• Simulation improvements
• Links for Multiple X/Y Cuts
• CLS licensing enhancements
• GUI and ease of use enhancements
• API enhancements
• General maintenance
• Many more…

New Parallel and Flat Area 3D Machining Strategies

• Much improved Parallel and Flat Area 3D machining strategies for cutting solid models and surfaces provide reduced cutting time, improved surface finish and improved tool life.
• Automatic exclusion of flat areas on parts allowing for flat rather than ball ended cutters to be used.
• Steep and shallow areas of parts detected allowing for different strategies to be adopted, such as a smaller tool step-over in a steeper gradient to that used in a shallow area.
• Options to always down or up mill, and loop or round sharp external corners.

New Geometry Query Manager

• The Geometry Query Manager allows for a set of rules to be defined and applied to the current ALPHACAM drawing.  Based on these rules, geometries are moved onto specifically named user layers.  Machining Styles can then be applied to these layers automating the generation of tool paths.  AutoStyles and CAD to CAM (add-in) have also been updated to take advantage of this new functionality, proving further automation improvements.
• Adaptive Feed Rate Support for Z Contour Roughing
• This new feature in Z Contour Roughing provides the ability to automatically adjust the tool’s feed rate throughout the tool path, taking into account the effective width of cut.  While machining a full width of cut, the feed rate can be automatically reduced to lessen the tool load.  Conversely, while machining a narrower width of cut, the feed rate can be automatically increased to reduce machining time, without overloading the tool.

New Automatic Work Plane Ordering

New Extract Solid Edge for Sawing

Editable Spline/Polyline Tool Paths

• Tool paths created via Cut Spline/Polyline, including simultaneous 5-axis operations, can now be modified and updated via the Project Manager.
• Automatic 3D Lead-In/Out Support for Cut Spline/Polyline
• 3D Lead-In/Out moves can now be applied automatically during the Cut Spline/Polyline process.

General Enhancements

New Fabricate | Containing Loop command, new Inventor Export add-in, simulation improvements, improved true shape nesting, CLS licensing enhancements, GUI enhancements, CAD to CAM (add-in) enhancements, many more…

 

 

Nesting

User Interface Enhancements

• New gradient screen background, for both shaded and wireframe modes
• Reconfigured  and simplified default toolbar configuration and layout
• Several new, more specific toolbars for easier organization and access to ALPHACAM commands

 

Lead-In/Out Enhancements

• New functionality to automatically apply lead-in/out moves during the Rough or Finish process
• Enhanced options to allow Arc Radius and Approach/Retract Angle values to be specified independently for lead-in and lead-out moves
• New Set as Default and Get Defaults options when applying lead-in/out moves allows for current settings to be easily saved and recalled (these defaults are also used when applying automatic leads in Rough or Finish process)
• Can now edit Lead-In/Outs for an operation via the Project Manager

 

Editable and Associative 3D Machining Operations

• Can now edit machining data for most 3D machining operations from the Project Manager
• New Set Start Point and Set Center Point commands added to right-click menu in the Project Manager’s Operation tab.  These commands allow these points to be easily changed without having to reapply the tool path.  Upon changing these points, the tool path is automatically updated to reflect the change.
• The surfaces, solids and boundaries used for machining and foul checking are now displayed within the operation in the Project Manager.  In addition solids, surfaces, boundaries can be easily added to or removed from the operation via the right-click menu for the respective item.  When adding/removing objects from the operation, the operation is automatically updated to reflect the changes.
• Many 3D machining operations now maintain associativity for commands such as move, rotate, scale, etc.  When the original geometry is modified (e.g., moved, scaled, etc.) the operation can be updated and the respective tool paths are regenerated to reflect the change to the geometry.

Editable and Associative Profiled-Side Operations

• Profiled Side operations can now be edited and updated after re-opening the drawing
• New Edit Reference Point command added to the right-click menu in the Project Manager’s Operation tab for Profiled Side operations.  Upon changing these points, the operation is updated automatically and the tool paths are regenerated to reflect the change.
• New Edit Side Profile command added to the right-click menu in the Project Manager’s Operation tab for Profiled Side operations.  This command makes it easy to replace one profile-side tool path with another without having to redo the entire operation.
• The profile geometry now maintains associativity with its tool paths.  When the original profile geometry is modified (e.g., filleted, scaled, etc.) the operation can be updated and the respective tool paths are regenerated to reflect the change to the geometry.

New Rest Machining / Pencil Tracing 3D Machining Strategy

• Much improved Rest Machining / Pencil Trace 3D machining strategies have been implementation from Planit 3D machining engine

Redo

• New Redo command allows reversing of the Undo command (or multiple Undo commands).  In addition, along with this comes much improved Undo support.

 

New Cylindrical Parallel 3D Machining Strategy

Support for rotary cutting functionality in Mill, Router, and Stone modules.  Fixed XY, YZ, XZ rotational orientation in Standard and Advanced levels of Mill, Router and Stone and full 4-axis support in Ultimate levels of Lathe, Mill, Router, and Stone.

New Z Contour Roughing Strategy for 2D Pocketing

Usage of the Planit Z Contour Roughing engine for 2D pocketing, provides all the power and efficiency of 3D Z Contour Roughing, such as climb or conventional cutting, tool path links, high speed cornering and more, without the need for Solids/Surfaces.

New Rough/Finish Options to Produce Multiple Roughing Cuts

Enhanced Rough/Finish options to produce multiple horizontal (XY) roughing cuts in a single process.

New Wrap Around Geometry Functionality

Designed to complement the existing Wrap onto Surface feature, without the need for surfaces. Allows wrapping of a variety of objects, such as 2D geometry, 3D polylines, splines, surfaces, STLs, and 2D/3D/5-axis tool paths, around any 2D geometry.

New Geometry Editing Tools

New Fabricate editing tools, such as Cut, Crop, Subtract, etc., provide advanced manipulation of 2D geometry.

Solid Support for Cut Spline/Polyline

4/5-axis tool angle can now be controlled by Solid Faces or Solid Bodies, in addition to Surfaces. This provides a much more reliable and cleaner result when compared to Surfaces and eliminates the need to create Surfaces from Solid Faces. Solids are also now supported within the Edit Tool Angle command within the Ultimate modules.

Solid Support for 3D Project and Wrap

Geometries and/or toolpaths can now be projected to or wrapped onto Solid Bodies.

Enhanced Tool Side and Automatic Start Point Options

New options to automatically set tool side and start point for closed geometries.

Enhancements to Standard Level of Mill, Router, Stone

• STL support, including STL Utilities
• 3D Solid Machining for STL parts
• Machining Configuration support for tool/part movement and rotation

General Enhancements

• AutoCAD 2010 file support
• Additional improvements to Z Contour Roughing
• Extend 3D Polyline to Solids
• Animation during viewpoint changes and zooming commands
• Lead-In/Out line support for centreline tool paths
• CAD to CAM enhancements

Updated User Interface

A variety of interface enhancements provide a more modern and familiar look and feel and more control over the working environment including; all new professionally developed small and large size button icons,  selectable color themes, enhanced toolbar customization and user-definable hotkeys.

Improved 3D Z Contour Roughing

Integration of Planit 3D Machining Engine. Many new and enhanced machining techniques and parameters including:

New Spiral machining method, New option to automatically close open pockets for Contour pocketing method, New options to specify Climb or Conventional cutting method, much improved tool path link methods, new option to avoid rollover on the edges of open pockets, New high speed cornering option and new trochoidal option for full-width moves.

Simple 2½D Exact Engraving

True “ramping” of internal corners with Taper tools. Ideal for art type work as well as simulated raised panel doors.

Enhancements to Essential

Machining Styles functionality has been added to all Essential modules. A Machining Style is a set of operations that have been stored for later reuse.  Utilizing Machining Styles greatly increases productivity by decreasing the time to generate tool paths.

3D Mouse Support

ALPHACAM 2010 R1 now supports 3Dconnexion’s 3D mice.  These devices give the user increased control and intuitive navigation when working in a 3D environment.  For more information on these devices, please visit www.3dconnexion.com.

CAD to CAM 2.0 Add-In

The CAD to CAM 2.0 add-in provides new functionality which allows the user to define User Layer ↔ Machining Style mapping schemes for batch processing (machining and nesting) of layered DXF files or ALPHACAM drawings.  Now included with all Mill, Router, Stone product levels at no additional cost!

Raster to Vector Add-In

Improved Raster to Vector add-in incorporates a new engine, providing much better results.  Now included with all product levels at no additional cost!

Windows 7

ALPHACAM 2010 R1 has been tested for compatibility with Windows 7, the next generation of the Windows operating system

General Enhancements

• Stone module now contains Peck Drilling functionality
• Profiled Side Machining functionality is now available in the Standard level modules
• Apply Compensation on Rapid Approach/Retract option now available with the Machine Holes command (Advanced level +)
• Added support for importing binary DXF files
• Much improved hole and contour feature extraction